IIoT-Based Remote Monitoring Solution for WTP & SGP Plants
About the Client
A prominent company in India’s chemical and fertilizer industry, the client manufactures Urea, NPK (Complex Fertilizers), and a diverse range of industrial chemicals.
Requirements
The client required a remote communication and monitoring system for its :
- Boiler
- TG
- NGBC control systems
- Common section
- Water Treatment Plant (WTP)
The objective was to provide better plant visibility and enable proactive action through:
- Daily reports via SMS
- SMS alerts to management when critical parameters were bypassed by operators
- A live web dashboard for plant status and operating parameters
- During emergencies, the customer needed quick access to the plant and technical support to reduce downtime.
- They also required the ability to make changes to PLC logic and the SCADA system whenever necessary, without always requiring personnel to be physically present at the site.
The Challenge
The Solution
MIPL implemented an Ewon Flexy 202 Edge Gateway-based remote monitoring solution.
The solution enabled:
- Secure remote access to automation equipment for external partners
- Controlled access to specific machines
- Real-time monitoring from any device, anywhere
- Faster issue resolution and reduced downtime
- Better visibility into machine performance
- Proactive notifications for timely action
- Data availability for IoT applications such as predictive maintenance and OEE optimization
The system was integrated with the plant's existing automation infrastructure, including the PlantPAx DCS environment remote monitoring network and SMS facility.
Key Outcomes
Data Visualization
Real-time plant data could be viewed through dashboards, providing visibility into plant status and operating parameters.
Real-Time Access
Secure remote access enabled faster technical support and access to machines when required, helping reduce response time during issues.
Notification Alerts
Improved access to real-time information, supporting quicker diagnostics and better decision-making.
Why the Client Chose MIPL
Proven Expertise
30+ Years of experience in automation and control systems with a successful track record.
Quality & Innovation
Commitment to high standards, safety compliance, and use of advanced technologies.
Tailored Solutions
We provide customized automation strategies to meet unique client needs.